Honeycomb Packaging

Multi-Wall™ Honeycomb, Highly Sustainable, Fully Customizable

Honeycomb packaging is an eco-friendly, cost-effective choice made from recyclable Kraft paper and non-toxic PVA glue. Ideal for various packaging needs, it offers customizable solutions for transportation, product protection, and structural support. With variable cell sizes, paper combinations, and die-cutting possibilities, honeycomb can provide cushioning for delicate items or can be engineered to be rigid and robust, offering a sustainable alternative to wood.

As one of the largest custom packaging manufacturers in the USA, Multi-Wall is committed to exceptional service and high quality products.

Discover the Multi-Wall difference and enjoy peace of mind with a trusted partner for all your protective packaging needs.

Contact us to discuss your challenges.

Cookie-cut

Cookie-cut Honeycomb is made by creating a slit in both facing papers and a portion of the core, leaving the panel held together by the uncut center core. Runners and small inner pieces can be stacked for ease of packaging and handling, allowing them to be separated easily by gently pulling each piece apart as needed, streamlining the pack-out process.

Die-cut

Die-cut Honeycomb is made by producing panels with holes that are cut through the material in the desired shape or thickness. Die-cut panels can be either glued to a flap panel to create a tray for bulk packing or used to surround an item for inner packing.

Flat Panels

Honeycomb Flat Panels are made with the hexagonal cells sandwiched between durable paper layers. Facing papers and dimensions can be customized for strength constraints and various applications.

Pressure Sensitive Adhesive (PSA)

PSA Honeycomb is manufactured with a high-tack adhesive that is applied to one side of a honeycomb panel and covered with a release paper. The paper is removed by the end-user so that the panel can be used as a block support in pallets or inner packaging.

Reverse Slit Score/Slit Score

Reverse Slit Score Honeycomb is made by cutting through one facing paper and through the core material and then by cutting the opposite facing paper at another location to create a fan-folding effect in the panel. Single Slit Score is produced the same way but leaves the other facing paper intact to create a folding hinge in the panel.

Paper Pallets

Paper pallets, constructed from corrugated, honeycomb, or a combination of both, are ideal for one-way shipping applications. They are customizable to various sizes and styles and are nearly 75% lighter than wood or plastic.



Honeycomb packaging

Technical Specifications

Standard Sizes
Thickness1.27 cm - 10.16 cm (.5 in - 4 in)
Width10.16 cm – 121.92 cm (4 in – 48 in)
Length30.48 cm – 365.76 cm (3.54 in and 4.72 in)
StrengthLight and heavy duty cells are available
Pounds per sq. Inch5 PSI – 60 PSI
Up to 140 PSI upon request
Cell SizesTo achieve desired strength, a variety of cell sizes and paper combinations can be created by our design solutions team.
Liner GradesLight and heavy duty

*Additional sizes and variations are available



Custom Packaging Materials

What sets the Signode Engineered Solutions design team apart? Our designers have an extensive breadth of materials at their disposal. As a direct manufacturer, we combine expertise and access to various product families to craft packaging solutions that are effective, economical and sustainable.

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